State of the Art infrastructure - Over 1000 CNC Machines
- Vertical & Horizontal machining centres
- Grinding machines
- Welding machines
- Assembly stations
- Honing & Testing machines
ABI SHOWATECH
Machining and Assembly
What we do
ABI machining division currently machines Bearing / Centre Housings, Turbine housings, Master Cylinders, Brake Calipers, Bearing caps, Cast Compressor wheels, Milled from solid compressor wheels and Turbine wheels.
Design
Engineers with the skillset and proficiency to use various types of software for tool design.
- NREC
- OpenMIND CAM
- Solid Works
Material - Having experience and capability to machine various materials
- Extruded Bars (AMS QQA200/8, AMS 4117, AMS 5659, AMS 5731, AMS 5599, Etc)
- Aluminium Castings
- GGG, GJV cast iron
- D5S (Ni resist)
- Stainless Steel 1.48XX varieties
- Titanium Ti64
- Inconel 713, GMR, MAR
Testing Infrastructure
- Gas stand
- Engine test facility
- Small component testing facility
- Thermodynamic Testing
- Endurance Testing
- Burst and Containment Testing
- Functional Testing
- Special Testing
Inspection
- Multi axis Zeiss CMMs,
- Roundess/Cylindricity testers,
- Contour Form tracers,
- Finish testers,
- Optical Scanners (FARO Laser and GOM White light versions)
- GE 450KVA CT Scan,
- Hardness / Micro Hardness testers,
- Magnetic Particle Inspection
- FPI
- Microscopes, etc.
Condition monitoring & Technology development
- Machines are maintained in good running conditions by periodic laser calibration /ball bar test /vibrations tests etc
- Old worn out machine are reconditioned.
- Building of New SPM’s (Special Purpose Machines)
- Explore ways to automate existing and new machines.
Improvement Departments
- Six sigma Implementation (Yellow – 95, Green – 47 & Black – 7)
- Ensure machine and process capabilities are in place.
- Ensure jobs are set to the mean limit.
- Ensure availability of Pre-Set tools
- Support and drive TPM progression amongst various Units.
TPM Journey at ABI
